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The metal recycling industry stands at the crossroads of environmental responsibility and economic viability, turning scrap materials into valuable, reusable resources. However, its not without hurdles. The sector faces many issues like managing contaminated metal, diverse material streams, and meeting the stringent specifications required for mill-ready products. Balancing these challenges is key to ensuring a sustainable future. Zato Recycling, founded in 1999 by Valerio Zanaglio, has been a leader in addressing and solving these challenges in the global market since its inception. Based in Brescia, Italy, with a US office in Hebron, KY, Zato is focused on increasing their local branding and investing in their customers success. “We take pride in contributing to a better, cleaner world. Our shredding solutions create meaningful value for customers around the world, and that movement has grown enormously in the US market. The quality of our products is directly increasing bottom and top lines for scrap businesses in North America. All while ensuring a cleaner, more renewable way to manufacture goods here.” says Ian Laffey, Director of Sales in North America. Zato’s expertise lies primarily in the metal (ferrous and nonferrous) recycling industry, though its solutions extend to waste, plastics, and electronic scrap processing. The company offers a wide range of products, including single-shaft and twin-shaft shredders, and compact hammer mills that address numerous key industry pain points. These include transforming unprepared and oversized materials into mill-ready products that fetch higher market value, reducing shipping costs, and recovering entrapped materials for further processing. Zato also produces mobile demolition shears, and railbreakers, commonly used by demolition companies and scrap yards looking to break down metal products with material handlers. Beyond equipment, the company offers comprehensive plant design services, specializing in consultation for full-scale separation plants. Zatos custom-designed separation plants work seamlessly with its shredders to extract valuable materials and deliver high-quality, market-ready products. ...Read more
The demand for hot-dip galvanized steel products continues to surge, driven by the need for durable and long-lasting solutions. Fast turnaround times and impeccable quality are essential for steel fabricators who rely on the long-term benefits of hot-dip galvanizing to protect critical infrastructure projects. Additionally, many manufacturers of building/construction, HVAC, appliance, transportation and container products increasingly rely on pre-painted coiled steel and aluminium which provides high quality customized finishes for their products. However, many manufacturers lack the production capacity or scale within their operations to provide advanced corrosion and aesthetic coatings in-house. Additionally, the need to continually invest in innovative technology to streamline processes underscores the need for independent toll-coating expertise in the market. This is where AZZ steps in, offering unparalleled expertise in metal coatings and coil coating solutions across North America. Delivering the scale, innovation, and reliability businesses demand, the company provides a comprehensive range of services. It’s Metal Coatings segment provides hot-dip galvanizing, spin galvanizing, powder coating, anodizing, and plating—all tailored to the steel fabrication industry. Additionally, its Precoat Metals segment specializes in aesthetic and corrosion-resistant coil coating solutions for both aluminum and steel, seamless inventory management, and value-added solutions like slitting and shape correction, setting the standard for quality and customization. AZZ serves a diverse client base, including construction, industrial, transportation, utility, container, and recreational equipment manufacturers, making it a key player in numerous industries. "We've secured a leading market position in both segments. Our success stems from a customer-centric approach to the solutions and products we provide," says David Nark, Chief Marketing, Communications and Investor Relations Officer at AZZ. Driving Durability for Critical Infrastructure AZZ operates in two primary segments—Metal Coatings and Precoat Metals—each addressing vital needs across diverse industries. In the Metal Coatings segment, AZZ provides hot-dip galvanizing for corrosion protection of steel structures that form the backbone of the nation’s infrastructure, including bridge beams, utility poles, and high-voltage transmission towers. This ensures that steel products withstand the elements and the test of time. With an extensive network of 41 hot-dip galvanizing locations across North America, AZZ offers unmatched capacity and scale. This robust network enables fast turnaround times and superior quality, ensuring its galvanized products last 50 to 100 years. These capabilities position AZZ to meet increasing demand driven by significant infrastructure projects, such as high-voltage transmission lines and data centers funded by the American Infrastructure Investment and Jobs Act. ...Read more
Andrew Carter, Manager, Process and Manufacturing Engineering, Stratasys Direct Manufacturing
D. Mark Douglass, Business Development Manager, Additive Solutions, Lincoln Electric [NASDAQ: LECO]
Ryan Ewing, Operations and Maintenance Manager, Rio Tinto
Joffrion Beasley, BERM, QAQCx, Quality Control Manager, Chamberlin Roofing & Waterproofing
Monte Heisler, Director, Manufacturing Quality, North American Stamping Group
Cody Whitelock, Director of Innovation and Professional Development, Barnhill Contracting Company
Trent Randles, Engineering Manager, BorgWarner
Metal coating and galvanizing services have become essential across various sectors, significantly enhancing durability, asset protection, and long-term operational efficiency.
The Future of Metal Treatment and Recovery
Reports state that the global metal recycling market, valued at $551.8 billion in 2024, is estimated to grow to $767.9 billion by 2029 at a CAGR of 6.8 percent.
A slew of tech developments are fueling this growth. From AIpowered sorting systems and sensor-based scrap classification to energy-efficient furnace designs and modular plant setups, innovation is streamlining operations and maximizing yield. On the coating side, automation, advanced pretreatment processes, and the integration of data analytics are enhancing consistency, reducing waste, and enabling better process control across facilities.
This edition of Metals and Mining Review brings recent developments in the coating, galvanizing, and recycling plant manufacturing sectors into focus, highlighting breakthrough technologies, strategic partnerships, and operational models that are reshaping industry standards and competitiveness.
It features thought leadership articles from industry experts, including Andrew Carter, manager, process and manufacturing engineering at Stratasys Direct Manufacturing, who explores how the aerospace industry has been a leader in adopting metal additive manufacturing, or 3D printing, for both aircraft and space applications. Cody Whitelock, director of innovation and professional development at Barnhill Contracting Company, discusses the importance of constructability analysis in construction projects and how it positively impacts cost, time, safety, building system efficiency, quality, and project management.
We hope this edition, helps you build the partnership your organization needs to stay competitive, drive innovation, and meet evolving industry demands. Let us know your thoughts!